Ukuba ungumtshisi, ngoko ke mhlawumbi uqhelene neenkqubo zokuwelda ezahlukeneyo ezikhoyo kuwe.Kodwa ukuba umtsha kwihlabathi le-welding, okanye ufuna nje ukufunda ngakumbi malunga ne-flux core welding, ke le posi yeyakho!
Uninzi lwabashiseli mhlawumbi bevile malunga ne-flux core welding kodwa basenokungayazi ukuba yintoni na.
I-Flux core welding luhlobo lwe-arc welding esebenzisa i-electrode yocingo ene-flux ejikeleze umbindi wesinyithi.Makhe sijonge ngakumbi indlela i-flux core welding esebenza ngayo!
Yintoni iFlux Core Welding?
I-Flux core welding, ekwabizwa ngokuba yi-flux cored arc welding okanye i-FCAW, yinkqubo yokuwelda i-semi-automatic okanye ye-arc ngokuzenzekelayo apho i-electrode yocingo eqhubekayo isondliwa ngompu we-welding kunye ne-weld pool yokudibanisa izinto ezimbini ezisisiseko kunye.
I-electrode yocingo iyasebenziseka, oku kuthetha ukuba iyanyibilika njengoko i-weld isenziwa.Le nkqubo isetyenziswa ngokuqhelekileyo kumashishini anzima afana nokwakhiwa kweenqanawa kunye nokwakhiwa apho kubalulekile ukudala i-welds eqinile, ehlala ixesha elide.
I-Flux Cored Arc Welding (Iinzuzo & Nezibi)
Izinto eziluncedo ze-flux cored arc welding zezi:
Izantya ze-welding ezikhawulezayo.
Kulula ukuzenzela.
Iiwelds zingenziwa ngolawulo oluncinci lwabaqhubi.
Inokwenzeka ukuwelda kuzo zonke izikhundla.
Ingasetyenziswa ngeentlobo ngeentlobo zesinyithi.
Izinto ezingeloncedo nge-flux cored arc welding zezi:
Kubiza kakhulu kunezinye iinkqubo ze-welding.
Ingavelisa umsi omninzi kunye nomsi kunezinye iinkqubo.
Ifuna uqeqesho lwabaqhubi ngakumbi kunezinye iinkqubo.
Kusenokuba nzima ukufezekisa umgangatho we-weld ongaguqukiyo.
I-Flux cored arc welding ineenzuzo ezininzi ngaphezu kwezinye iinkqubo ze-welding, kodwa kunye nokungalunganga okumbalwa.Kubalulekile ukuvavanya okuhle nokubi kwenkqubo nganye phambi kokuba wenze isigqibo malunga nokuba yeyiphi emayisetyenziswe.
Iintlobo ze-Flux Core Welding
Kukho iintlobo ezimbini ze-flux core welding: i-self-shielded kunye ne-gas-shielded.
1) I-Self Shielded Flux Core Welding
Kwi-self-shielded flux core welding, i-electrode yocingo iqulethe zonke izikhuselo eziyimfuneko, ngoko akukho gesi yangaphandle efunekayo.
Oku kwenza i-self-shielded flux core welding ibe yinto efanelekileyo kwizicelo zangaphandle okanye kwiintsimbi ze-welding ekunzima ukuyikhusela ngegesi yangaphandle.
2) I-Gas Shielded Flux Core Welding
I-gas-shielded flux core welding ifuna ukusetyenziswa kwegesi yokukhusela yangaphandle, njenge-argon okanye i-CO2, ukukhusela i-weld pool kwi-contaminants.Olu hlobo lwe-welding engundoqo ye-flux isoloko isetyenziselwa amashiti esinyithi okanye i-welds ebuthathaka efuna iqondo eliphezulu. yokuchaneka.
Usetyenziso lweFlux Core Welding
Zininzi izicelo apho i-flux core welding isetyenziswa ezinye zezi zilandelayo:
1.Automotive- iimoto racing, roll cages, classic car restorations.
2.Izithuthuthu- iifreyimu, iinkqubo zokukhupha umoya.
3.I-Aerospace- iindawo zenqwelomoya kunye nokulungiswa.
4.Ukwakha- izakhiwo zentsimbi, iibhulorho, isikafula.
5.Ubugcisa kunye noyilo-imifanekiso eqingqiweyo, isinyithi sekhaya okanye iofisi.
6.Ukwenziwa kweepleyiti ezityebileyo.
7.Ukwakhiwa kweenqanawa.
8.Ukwenziwa kwezixhobo ezinzima.
Zeziphi iintsimbi onokuthi uzidibanise nge-flux core?
Kukho iintlobo ngeentlobo zesinyithi ezinokudityaniswa kusetyenziswa i-flux core welding, kuquka i-aluminiyam, intsimbi engatyiwa, kunye nentsimbi ethambileyo.Intsimbi nganye ineemfuno zayo zokuwelda, ngoko ke kubalulekile ukubonisana nesikhokelo sokuwelda okanye i-welder yobuchwephesha ngaphambi kokuba uqalise iprojekthi.Kubalulekile ukukhetha i-electrode efanelekileyo yocingo kunye negesi yokukhusela isinyithi esidityanisiweyo, kunye nemilinganiselo ye-welding efanelekileyo, ukwenza i-weld eyomeleleyo, ekumgangatho ophezulu.
Iintlobo zeeWelders Ezisebenzisa i-Flux Core Welding
Kukho iintlobo ezimbini ze-welders ezisebenzisa i-flux core welding: i-MIG welder kunye ne-TIG welder.
1) I-MIG Welder
I-MIG welder luhlobo lomatshini we-welding osebenzisa ucingo lwe-electrode olutyiswa ngetotshi ye-welding.Olu cingo lwe-electrode lwenziwe ngetsimbi, kwaye lunokutyiwa.Isiphelo socingo lwe-electrode luyanyibilika kwaye lube yinto yokuzalisa edibanisa iziqwenga ezimbini zetsimbi kunye.
2) TIG Welder
I-TIG welder luhlobo lomatshini we-welding osebenzisa i-electrode engasetyenziswanga.Le electrode ngokuqhelekileyo yenziwe nge-tungsten, kwaye ayinyibiliki.Ubushushu obuvela kwitotshi ye-welding bunyibilika isinyithi ozama ukudibanisa kunye, kwaye i-electrode ye-tungsten ibonelela ngezinto zokuzalisa.
Zombini i-MIG kunye ne-TIG welders banokusebenzisa i-flux core welding, kodwa nganye ineenzuzo zabo kunye nokungalunganga.I-MIG welders ilula ukuyisebenzisa kune-TIG welders kwaye ingasetyenziselwa kwiindidi ezahlukeneyo zesinyithi.
Nangona kunjalo, abashiseli be-TIG bavelisa iiweldi ezicocekileyo kwaye bafaneleke ngcono ukudibanisa amaqhekeza amancinci esinyithi kunye.
Isetyenziselwa ntoni iFlux Core Welding?
I-flux inceda ukukhusela i-weld ekungcoleni kwe-atmospheric, enokunceda ukuphucula umgangatho we-weld.Olu hlobo lwe-welding luhlala lusetyenziselwa ukwakhiwa kunye nezinye izicelo zangaphandle apho iimeko ezinomoya zenza kube nzima ukusebenzisa igesi eqhelekileyo yokukhusela.I-flux ejikeleze i-electrode idala i-slag ekhusela i-weld pool kwizinto ezingcolileyo emoyeni.Njengoko i-electrode idliwe, i-flux engaphezulu ikhutshwe ukuze kugcinwe lo mqobo wokukhusela.
yintoni i-flux core welding esetyenziselwa yona
I-Flux core welding ingenziwa nokuba yi-AC okanye imithombo yamandla ye-DC, nangona i-DC ikhethwa ngokubanzi.Inokwenziwa kwakhona ngee-electrode ezizikhuselayo okanye ezikhuselwe ngegesi.I-electrodes ekhuselwe ngegesi inika ukhuseleko olungcono kwi-weld pool kwaye ibangele i-welds ecocekileyo, kodwa zibiza kakhulu kwaye zifuna izixhobo ezongezelelweyo.Ii-electrode ezizikhuselayo kulula ukuzisebenzisa kwaye azifuni naziphi na izixhobo ezongezelelweyo, kodwa iiwelds ezibangelwayo zingacoceka kakhulu kwaye zinokuthi zichaphazeleke ngakumbi.
Izinto eziluncedo zokuSebenzisa i-Flux Core Welding
I-Flux core welding ineenzuzo ezininzi ngaphezu kwezinye iinkqubo ze-welding.Nazi izibonelelo ezimbalwa:
1) Isantya se-welding esikhawulezayo
I-Flux core welding yinkqubo ekhawulezayo, okuthetha ukuba unokwenza iprojekthi yakho yenziwe ngokukhawuleza.Oku kuluncedo ngakumbi ukuba usebenza kwiprojekthi enkulu okanye iiprojekthi ezininzi.
2) Kulula ukufunda
Kuba i-flux core welding ilula ukuyifunda, lukhetho olukhulu lwabaqalayo.Ukuba umtsha kwi-welding, le nkqubo inokukunceda ukuba uqalise kwaye ikunike ukuzithemba okufunayo ukujongana neeprojekthi ezinzima ngakumbi.
3) Izixhobo ezincinci ezifunekayo
Enye inzuzo ye-welding engundoqo ye-flux kukuba awudingi izixhobo ezininzi njengezinye iinkqubo ze-welding.Oku kuyenza ibe yinketho efikelelekayo, kwaye kulula ukuseta kunye nokuthoba.
4) Inkulu kwiiprojekthi zangaphandle
I-Flux core welding ikwalungele iiprojekthi zangaphandle.Kuba akukho rhasi ekhuselayo efunekayo, akufuneki ube nexhala malunga neemeko ezinomoya ezichaphazela i-weld yakho.
Indlela yokuqalisa inkqubo ye-Flux Core Welding?
1.Ukuqala i-flux core welding, i-welder iya kufuna ukuseta izixhobo zabo.Oku kubandakanya i-arc welder, umthombo wamandla, kunye ne-wire feeder.Umshiseli kuya kufuneka kwakhona akhethe ubungakanani obufanelekileyo kunye nohlobo locingo lweprojekthi yabo.
2.Emva kokuba izixhobo zisekwe, i-welder iya kufuneka ukuba yenze izixhobo zabo zokukhusela (i-PPE), kuquka i-helmet ye-welding, iiglavu, kunye nemikhono emide.
3.Isinyathelo esilandelayo kukulungiselela indawo yokusebenza ngokucoca iindawo zetsimbi eziza kuxutywa.Kubalulekile ukususa yonke irusi, ipeyinti, okanye inkunkuma phezulu, njengoko oku kunokubangela iingxaki nge-weld.
4.Emva kokuba indawo ilungisiwe, i-welder iya kufuneka ibeke umthombo wabo wamandla kwimimiselo echanekileyo.I-welder iya kubamba i-electrode esandleni esinye kwaye iyondla kumatshini we-welding.Njengoko i-electrode ichukumisa isinyithi, i-arc iya kwenza, kwaye i-welding ingaqala!
I-Flux core welding lukhetho olukhulu kubashicileli abakhangela indlela ekhawulezayo nesebenzayo yokudibanisa.Kwakhona lukhetho olulungileyo lwabaqalayo, njengoko kulula ukufunda.Ukuba unomdla wokuzama i-flux core welding, qiniseka ukuba ukhetha iTyue Brand Welding Wire.
Xa kuziwa kwiinkqubo zokuwelda, kukho iintlobo ezimbalwa ezahlukeneyo onokuthi ukhethe kuzo ngokuxhomekeke kwiprojekthi osebenza kuyo.Enye yezo ntlobo yi-flux core welding.
I-Flux Core Welding yahluke njani kwezinye iintlobo zokuwelda?
I-Flux core welding ihluke kwezinye iintlobo ze-welding ngenxa yokuba i-electrode yocingo ijikeleze i-core yentsimbi kunye ne-flux.Flux core welding ithandwa phakathi kwe-DIYers kunye ne-hobbyists kuba kulula ukufunda kwaye ayifuni izixhobo ezininzi njengezinye iinkqubo ze-welding.Kwaye, lukhetho olukhulu kwabo bafuna indlela ekhawulezayo nesebenzayo yokuwelda.
Ngokungathandabuzekiyo eyona nxalenye ibalulekileyo yokuwelda iya kuhlala ikhuselekile.Nokuba ungumqali okanye ungumdlali onamava, kuya kufuneka uthathe amanyathelo okhuseleko okuzikhusela ngelixa udibanisa.
Ii-FAQs-Flux Core Welding
Yintoni Umahluko phakathi kweArc kunye neFlux Core Welding?
I-arc welding luhlobo lwe-welding esebenzisa i-arc yombane ukudala ubushushu, ngelixa i-flux core welding isebenzisa i-electrode yocingo ejikelezwe yi-flux.Kodwa i-flux core welding ithathwa njengento elula ukuyifunda kune-arc welding, ukuba ujonge indlela ekhawulezayo nelula yokudibanisa, esi sisixhobo sakho.
Yintoni onokuyenza ngeFlux Core Welder?
I-Flux core welding ingasetyenziselwa ukuwelda iintlobo ngeentlobo zesinyithi ezahlukeneyo, kubandakanya i-aluminiyam, intsimbi engatyiwa, kunye nentsimbi ethambileyo.
Ngaba ungafumana iWeld elungileyo ngeFlux Core?
Ewe, unokufumana i-weld elungileyo kunye ne-flux core welding.Ukuba usebenzisa izixhobo ezifanelekileyo kwaye ulandela izilumkiso zokhuseleko, unokuvelisa iiwelds ezikumgangatho ophezulu ezomeleleyo kwaye zihlala ixesha elide.
Ngaba iFlux Core njengoAsa owomeleleyo yintonga?
I-Flux core welding yinkqubo yokuwelda eyomeleleyo kwaye ihlala ixesha elide, kodwa ayomelelanga njengokuwelda ngentonga.Ukuwelda ngentonga kuthathwa njengolona hlobo lunamandla lokuwelda, ngoko ke ukuba ujonge eyona inamandla, ukuwelda yintonga yindlela omawuhambe ngayo.
Yintoni Umahluko phakathi kweMIG kunye neFlux Core Welding?
I-MIG welding isebenzisa i-electrode yocingo esondliwa ngompu we-welding, ngelixa i-flux core welding isebenzisa i-electrode yocingo ejikelezwe yi-flux.I-Flux core welding ithathwa njengento elula ukuyifunda kune-MIG, ngoko lukhetho oluhle kwabo baqalayo ukuwelda.
Ngaba i-Flux Core Welding yomelele njengeMIG?
Akukho mpendulo iqinisekileyo kulo mbuzo njengoko kuxhomekeke kwizinto ezininzi, ezifana nodidi lwentsimbi oludityanisiweyo, ubukhulu bentsimbi, ubuchule bokuwelda obusetyenziswayo, njl. Ukuwelda kwe-MIG.Oku kungenxa yokuba i-MIG welding isebenzisa isondlo socingo esiqhubekayo, esibonelela ngeweld engaguqukiyo ngelixa i-flux core welding isebenzisa i-intermittent wire feed.Oku kunokukhokelela kwi-welds engahambelani kunye namalungu abuthathaka.
Yeyiphi irhasi oyisebenzisayo kwiFlux Core?
Kukho iintlobo ezininzi zegesi ezinokuthi zisetyenziswe kwi-flux core welding, kodwa uhlobo oluqhelekileyo kunye nolunconywayo luyi-75% yeArgon kunye ne-25% CO2.Lo mxube werhasi unika uzinzo olugqwesileyo lwe-arc kunye nokungena, oko kuyenza ilungele ukuwelda imathiriyeli engqindilili.Eminye imixube yerhasi engasetyenziselwa i-flux core welding ibandakanya i-100% Argon, 100% CO2, kunye nomxube we-90% yeArgon kunye ne-10% CO2.Ukuba uwelda izinto ezibhityileyo, ukusebenzisa umxube werhasi onepesenti ephezulu yeCO2 kuya kunceda ukwandisa ukungena.Kwizinto ezityebileyo, ukusebenzisa umxube werhasi onepesenti ephezulu yeArgon kuya kunceda ukuphucula inkangeleko ye-weld bead kunye nokwandisa amandla e-weld.
Ndingayisebenzisa nini iFlux Core?
Undoqo weFlux uqhele ukusetyenziselwa ukuwelda izinto ezityebileyo (3/16″ okanye ngaphezulu) njengoko ibonelela ngokungena ngakumbi.Ikwasetyenziswa ngokuqhelekileyo ukuwelda ngaphandle okanye kwezinye iimeko apho ukukhusela irhasi kunokuba nzima ukuyigcina.Oko kwathiwa, abashiseli abaninzi bafumanisa ukuba banokufumana iziphumo ezilungileyo nge-flux core ngokusebenzisa i-electrode encinci (1/16" okanye encinci) kwaye ihamba kancinci.Oku kuvumela ulawulo olungcono lwe-weld pool kwaye kunokunceda ukuphepha iingxaki ezifana ne-porosity.
Ngaba iFlux Core iWeld ngokusebenzisa umhlwa?
I-Flux core welding ingasetyenziselwa ukuwelda ngomhlwa, kodwa ayisiyiyo indlela efanelekileyo yokwenza oko.I-flux kwi-welding wire iya kusabela kunye ne-rust kwaye ingabangela iingxaki nge-weld.Kungcono ukususa umhlwa phambi kwe-welding okanye usebenzise enye indlela ye-welding.
Ixesha lokuposa: Dec-23-2022